Articles / Profiles

Extrusion Evolution
Extrusion customers want tighter tolerances, better performance and lower cost.
by Mark Crawford / Medical Product Outsourcing / March 2010

Keeping the customer satisfied” is unquestionably sound business strategy—yet it is also harder to do, especially in an uncertain economy, as customer expectations continue to rise. Better precision, greater strengths, new materials, smaller sizes and better quality are all in high demand these days (and expected at a lower cost, of course).

“Clients are requesting tighter tolerances, greater function, thinner profiles and faster lead times,” said Krissi Heard, a technical sales representative with MicroLumen in Tampa, Fla., a producer of polyimide tubing and custom co-extrusions. “They also want tubing with multi-functionality. We can manufacture a tube with a multi-durometer shaft that’s PTFE (polytetrafluoroethylene)-lined, braid-reinforced with stainless steel and has a laser-ablated outer diameter (OD). The biggest challenge for us is meeting an unrealistic due date as the design engineers needed parts yesterday. One flaw in one part of the process can have a trickle-down effect that slows everything else down.”

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Tubing Designs Bring Extrusion Challenges
Medical tubing designs are getting more complex, which has led some companies to rethink their extrusion processes.
by Erik Swain / Medical Product Outsourcing / Mar. 09

Medical tubing looks like a simple component, but it isn’t. Most medical tubes are made by extrusion, which is a complicated, dynamic process. In recent years, the process has gotten even more complicated. New applications sometimes require combinations of properties that previously weren’t found together. Not only must a medical OEM and its extrusion outsourcing partner design a tube that can meet these requirements, they must make sure it can be processed properly and consistently.

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Polyimide Tubing: Dispelling the Myths
by Timothy J. Lynch / Operations Manager / Microlumen / May 2008

The capabilities and potential of polyimide and polyimide tubing are gaining popularity in the medical design market place as a result of the increasing need for minimally invasive surgical devices. This article looks at the myths surrounding the tubing to better understand its advantages for medical applications.

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Tubing: Doing More with Less
Free Webcast
Originally broadcast on Wednesday, April 9, 2008, 2:00 pm EDT
Duration: 60-minutes

Experts forecast that the U.S. market for minimally invasive devices and instruments will balloon to $11 billion by 2011. But, along with the potential for profit, the multi-billion-dollar market is presenting new challenges to the tubing industry as it demands tighter tolerances, thinner walls, biocompatible materials, and greater functionality in a much smaller package. In this FREE Webcast, “Tubing: Doing More with Less,” hosted by Medical Product Manufacturing News and sponsored by MicroLumen Inc. and Zeus Inc., speakers address these emerging demands and how to optimize tubing for your minimally invasive product.

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Improving Outcomes With Extrusion
Tighter Tolerances and Increased Use of Customized Materials and Processes Are Combining to Create Better Products and Outcomes
by Stacey L. Bell / Editor at Large / Medical Product Outsourcing / Mar. 08

If there's an overarching theme for the medical device industry these days, it's "Do more with less." From striving to miniaturize devices and add more capabilities in an ever-tinier footprint to finding ways to cut costs throughout the entire manufacturing process, OEMs are relying on their outsourcing partners for help like never before.

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Tubing Comes Into Its Own
As an Integral Component of Minimally Invasive Surgery, Quality Medical Tubing Is in Great Demand
by Frank Celia / Contributing Writer / Medical Product Outsourcing / Oct. 07

Minimally invasive surgery is that rarest phenomenon in the medical world: something everybody loves. Surgeons love it because it lowers postoperative complications and liability. Insurance companies love it because lowers costs. Patients love it because it reduces pain and shortens hospital stays. And governments love it for all those reasons combined. It’s not every day that these four groups get on the same page about anything.

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Tackling Change
Despite Market Pressures, Extruders Turn to New Technology and Methods to Meet Evolving OEM Demands
by Jennifer Whitney / Editor / Medical Product Outsourcing / Mar. 07

There’s no denying that the medical device industry has made its share of recent headlines. Coverage of breakthrough technologies, questions about the safety of blockbuster devices (eg, drug-coated stents and implantable cardioverter defibrillators) and a series of high-profile corporate mergers have made it out of the trade press and into mainstream media.

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Going the Extra Mile
Tubing Providers Tackle MIS, Other Tricky Needs While Adding Value Through Additional Services and Processes
by Jennifer Whitney / Medical Product Outsourcing / Oct. 06

Years ago, neurosurgery was a procedure that could evoke nightmares, given what was involved. After drilling several holes into a skull, a surgeon would then remove the skullcap to reach brain matter. It’s not difficult to surmise that a long, probably painful patient recovery would follow.

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A Tube for all Occasions
Tighter Tolerances Are Key to Development Of Minimally Invasive Medical Devices
by Ed Kensik / Associate Editor / Medical Product Outsourcing / Oct. 05

Despite demand for tighter tolerances, faster turnaround times and spiraling material costs, custom metal and plastic tubing suppliers and contract manufacturers are receiving high grades in sales as many are experiencing double-digit growth.

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